Sheet Metal Workers in the Chicago area earn a median of $95,310 a year, 55% above the typical U.S. metro. That ranks #8 of 273 metros nationwide.
Within driving distance, the same work pays less in Niles.
Chicago scorecard for sheet metal workers Our calculation
Grades compare Chicago with every other U.S. metro for this trade (A = top 20%).
Pay Government data
Pay range
Shaded: the middle half of workers. Grey line: typical U.S. metro ($61,460).
Compared with nearby metros
What the pay is really worth in Chicago Our calculation
Prices in Chicago run 4% above the U.S. average. Adjusted for that, a median paycheck here buys what $92,003 would in a typical place, ranking #14 of 272 on real pay.
Two different views, don't combine them. Real pay already accounts for housing, because the price index includes rent. Rent burden shows what share of pay a typical 1-bedroom takes. Use either one, not both together.
What sheet metal workers do
Fabricate, assemble, install, and repair sheet metal products and equipment, such as ducts, control boxes, drainpipes, and furnace casings. Work may involve any of the following: setting up and operating fabricating machines to cut, bend, and straighten sheet metal; shaping metal over anvils, blocks, or forms using hammer; operating soldering and welding equipment to join sheet metal parts; or inspecting, assembling, and smoothing seams and joints of burred surfaces. Includes sheet metal duct installers who install prefabricated sheet metal ducts used for heating, air conditioning, or other purposes.
Most important day-to-day tasks
- Maintain equipment, making repairs or modifications when necessary.
- Fabricate ducts for high efficiency heating, ventilating, and air conditioning (HVAC) systems to maximize efficiency of systems.
- Fasten seams or joints together with welds, bolts, cement, rivets, solder, caulks, metal drive clips, or bonds to assemble components into products or to repair sheet metal items.
- Transport prefabricated parts to construction sites for assembly and installation.
- Install assemblies, such as flashing, pipes, tubes, heating and air conditioning ducts, furnace casings, rain gutters, or downspouts in supportive frameworks.
Outlook & getting started
Nationally, sheet metal worker jobs are projected to grow 2.5% from 2025 to 2035 (all jobs: 3.5%), with about 9,800 openings a year. About 8% are self-employed.
Getting started: registered apprenticeship Government data
Most sheet metal workers train through a paid apprenticeship: you work and earn under experienced pros while taking classes, and pay usually rises as you progress. 727,586 people were active registered apprentices nationwide in FY2026, up 87% since FY2016, and construction is the largest field with 290,043 of them (40%), according to the U.S. Department of Labor.
Search apprenticeship openings near Chicago ↗Find training programs & sponsors ↗
Official U.S. Department of Labor tools at Apprenticeship.gov. Counts: DOL Apprentices by State dashboard, FY2026 (all occupations).
Licensing in Illinois Official source
The main state licensing office in Illinois is the Illinois Department of Financial and Professional Regulation. Most trades (including general contractors and electricians) are licensed locally; plumbers are licensed by the state health department. It can point you to the right license for sheet metal workers.
Official Illinois licensing site ↗
Requirements for sheet metal workers vary by state and sometimes by city; always confirm with the official agency.
On-the-job safety Government data
Nationally, sheet metal workers have 163 injuries or illnesses serious enough to miss work per 10,000 full-time workers, 1.9× the rate for all jobs (87). The most common cause is falls, slips and trips.
BLS Survey of Occupational Injuries and Illnesses, 2023–2024 (national, cases with days away from work).
Highest-paying IL metros for sheet metal workers
| Metro | Median | Real pay | Jobs |
|---|---|---|---|
| ChicagoILLINOIS · IL | $95,310 | $92,003 | 2,430 |
| ChampaignILLINOIS · IL | $92,710 | $100,006 | 110 |
| SpringfieldILLINOIS · IL | $90,330 | $97,396 | 40 |
| PeoriaILLINOIS · IL | $87,120 | $95,494 | 120 |
| RockfordILLINOIS · IL | $78,640 | $85,335 | 150 |
See every metro in Illinois.
How much work is there? Government data
Local job market
The Chicago area's unemployment rate was 4.7% in 2025 (all workers, not just sheet metal workers), above the typical U.S. metro's 4.1%. It was 6.2% in 2021.
BLS Local Area Unemployment Statistics, annual averages 2021–2025 (2025 preliminary).
Getting to work
The average commute in the Chicago area is 31 minutes each way, longer than the typical metro (24 min). 24% of commuters spend 45 minutes or more. 62% drive alone, 9% take transit and 15% work from home (all workers, not just trades).
Census American Community Survey, 2024 1-year estimates (table S0801).
New construction
New-home permits in Chicago are down 15% from 2021 to 2025 (18,511 → 15,778).
In 2025 the Chicago area approved permits for 15,778 new homes (9,497 single-family), or 1.7 per 1,000 residents, ranking #318 of 393 metros, a slower building market than most.
Employee vs. working for yourself Your scenario
A model, not a market rate. It shows the minimum you'd need to bill to match a $95,310 employee salary once you cover what an employer normally pays for. Change any number.
Minimum billing rate
Billable hours are hours you can charge a customer. Driving, quoting, paperwork and slow weeks aren't billable, which is why 1,400 is a common starting point versus 2,080 paid hours as an employee.
Get sheet metal worker pricing & estimate templates →Compare Chicago with another city →
About this data
- Pay: BLS Occupational Employment & Wage Statistics, May 2025, local to this metro.
- Real pay: BEA Regional Price Parities, 2024, local.
- Rent: HUD Fair Market Rents, FY2027, local (county rents weighted by population).
- Job outlook, education, training: BLS Employment Projections 2025–35, national.
- Duties: O*NET 31.0, national.
- Safety: BLS Survey of Occupational Injuries and Illnesses, 2023–2024, national.
- New construction: Census Building Permits, 2021–2025, local.
- Commute: Census American Community Survey, 2024 1-year, local, all workers.
- Unemployment: BLS Local Area Unemployment Statistics, 2021–2025 annual averages, local, all workers (2025 preliminary).
- Competition: Census Nonemployer Statistics 2024 and County Business Patterns 2023, local, reported by industry, so related trades can share one figure.
- Jobs are employment estimates, not open positions. Grades rank this metro against all others for the same trade.
The Census doesn't publish one-person business or competition figures for sheet metal workers as a separate industry, so that section is left out.